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Heartland Dairy started production on April 7, 1997 with a $7 million
dairy operation. The Dairy provides supervised work for men and women
housed at Heartland Recovery Centers and job opportunities for people in
the surrounding communities.
The
Dairy experienced unprecedented growth from its original 20 cows to more
than 3,000 cows at the end of 1998. Only four months after its launch, it
became the largest dairy in the state. Currently the Dairy has about 4,500
cows milking, with several thousand more cows in the fields.
The
Dairy utilizes the most cutting-edge technology available to date. It
houses one of the first rotary carousels in the United States, a technique
that has been widely used in New Zealand. Using this technology, the Dairy
is able to milk up to 60 cows at one time. The process is ongoing; cows
enter the carousel in single file and occupy individual stalls. Once the
cows are on the carousel, employees disinfect the milking utensils and the
cow’s udder, attach the machine, and milk the cow.
After
the rotation of the carousel, the cow exits and another cow is herded onto
it in place of the one that has just exited. The entire process takes 8-10
minutes per cow, milking approximately 350 cows per hour.
Through
this process, the Dairy is able to produce 24,000 gallons of milk a day
per 3,000 cows. The milk is sold to companies in Iowa, Illinois, and
Missouri, who produce bottled milk, cheese, cream cheese, cottage cheese
and ice cream. |